700 Series Thermal Switch

Hi-Rel, Space Grade

SpaceThermal

Proven on crewed and un-crewed space applications

The 700 Series is rooted at the start of the Space Age – this series is a purpose-designed product to support manned and unmanned space applications. The oldest precursors to the current design are still functioning on Pioneer and Voyager and more than 25,000 700 series have been deployed to space since this series introduction in 1995.

With a facility that includes clean rooms, cryogenic nitrogen lines, in-house test engineering and equipment manufacture, processes capable of producing bimetallic mechanisms from -100° to 700°F to materials such as Inconel X-750 header plate, phase change glass to metal seals and 304L cases - we are well-suited to support space needs.

Performance and Environmental Data

PERFORMANCE CHARACTERISTICS
Contact ArrangementSPST
Contact Ratings5 amperes resistive load at 28 VDC for 100,000 cycles
2 amperes resistive load at 115 VAC RMS for 2,000,000 cycles
1.0 ampere inductive load (0.02) at 28 VDC, 115 VAC RMS
for 100,000 cycles
1.0 ampere resistive load at 28 VDC 1,000,000
1.0 ampere resistive at 120 VDC for 250,000 cycles
Dielectric Withstanding Voltage1250 VAC RMS - terminals to case, 500 microamperes maximum leakage
Insulation Resistance500 megohms minimum at 500 VDC - terminals to case

ENVIRONMENTAL (MIL-STD-202)
Vibration (Sine)Method 204, 50g to 2000 Hz, 30g to 2500 Hz
Vibration (Random)Method 214, over 30g RMS, 20 to 2000 Hz
Ambient Temperature Range-183ºF to 400ºF (-201° to +204°C)
Moisture ResistanceMethod 106, 240 hours, 90-98% RH, and from +77°F to +149°F (+25°C to 65°C)
Hermetic SealMethod 112, Cond. C, Procedure IV, 1.0 x 10-8 Atm, cc/sec max leak rate
SolderabilityMethod 208
ShockMethod 213, 100g/6ms, 750g/0.5ms
Thermal ShockMethod 107, Condition B, -120°F to +257°F (-49°C to 125°C)
AccelerationMethod 212, Condition A, 30g
Salt SprayMethod 101, Condition B, 48 hours

Additional product specifications, outline drawings and block diagrams and test data are available on request.

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